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A Guide To Ford F-150

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A Guide To Ford F-150
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Suspension

Ford credits the 1965 introduction of its twin I-beam suspension as being a major factor behind the incredible success of the long-running F-series trucks...

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Ford F-150 pickups have been the bestselling vehicles (car or truck) in North America for almost two decades, yet their popularity as sport trucks didn’t really take off until 1997. The redesigned 1997 trucks abandoned the twin I-beam front suspension in favor of the much easier to lower double A-arm setup.

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Pre-1997 F-150s are good-looking trucks, especially when they&8217re lowered. Their front suspensions are, however, considerably more difficult to lower and align than most trucks. This 1992 Flareside F-150 was lowered 5 inches in front and 7 inches in back.

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A side-by-side comparison of the 1996 F-150 on the left and 1997 on the right shows the long-lived, straight-line styling of the earlier trucks. Many truck traditionalists prefer the earlier-style pickups.

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Ford brought back its factory hot rod pickup, the SVT (Special Vehicle Team) Lightning for 1999. Its 5.4L V-8 puts out a very impressive 360 hp and 440 lb-ft of torque. The original Lightning trucks were produced between 1992 and 1995.

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Slammed F-150s look very high-tech when fit with massive 20-inch wheels and tires. This sharp, red 1997 model was dropped an awesome 8 inches. Extensive chassis modifications and airbags were used to achieve the drop. The MOMO wheels are 20x8 in front and 20x10 out back. The Pirelli P Zero tires are size P255/30ZR20 and P285/30ZR20.

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Lowering Fords became as easy as slamming Chevys when the front suspension was changed to a double A-arm setup in 1997. Here are the necessary parts for one side of a 6-inch front drop. Modified A-arms give 3 inches of drop, and shorter springs provide another 3 inches.

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These Before and After shots illustrate a conservative 3/4 drop on a 1998 F-150 XLT Supercab Flareside. The tires are 275/60R17 Goodyear Eagles. The drop was accomplished with lowering coil springs in front and lowering hangers and shackles in the rear.

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Longbed 1990-1997 Ford F-150s are extremely plentiful. They make excellent all-around trucks, but very few people modify longbeds. Four-wheel-drive models are more popular as longbeds than shortbeds.

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A free-flowing exhaust system is probably the best performance improvement you can make to a V-8-powered F-150. Headers can provide increased horsepower and torque. The stock cast-iron manifolds (top) are restrictive. The shorty headers (bottom) look a little twisted, but they do a superior job of scavenging exhaust gases.

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Installing headers can be a squeeze. The 1997-and-newer trucks equipped with the 4.6L or 5.4L V-8 need to have the inner fenderwell removed for access.

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Headers are considered the cat-forward part of the exhaust system. The rest of the system is called after-cat, although high-flow catalytic converters like this one from BBK Performance can be installed. This Y-pipe removes the blockage caused by the factory crossover pipe.

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Many people switch from the truck-style upper and lower intake manifolds to the higher-performance Mustang units, but you can also install larger throttle bodies like these 56mm units.

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To lower pre-1997 trucks more than 2 inches, you have to replace the stock I-beam axles (bottom) with aftermarket dropped I-beams (top). Typically, dropped I-beams will lower the front of an F-150 3 inches. Note how the dropped I-beam moves the spindle higher. That difference from the stock one accounts for the amount of drop.

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Lowering the rear suspension on F-150s is pretty easy. For drops up to about 4 inches, most people used lowering spring hangers (top) and lowering shackles (bottom). Greater drops require a flip kit and a frame notch.

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Ford offers lots of great performance equipment through its SVO division. A SVO supercharger kit for 5.0L and 5.8L trucks can boost horsepower by 35 percent.

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SVO offers an EFI mass-air conversion kit to convert the stock speed-density EFI system to a mass-air system. The system is designed for 1987-1985 F-150s equipped with the 5.0L V-8. The swap is needed to change camshafts or install performance cylinder heads.

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Another trick 5.0L part is aluminum cylinder heads. A couple companies, one of which is SVO, make them. These SVO heads are 25 pounds lighter than the cast-iron stockers. Such a head swap can be good for as much as 40 additional horses.

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Some of the best F-series deals are on older trucks like this 1980 Flareside. That was the first year of a major upgrade. The interiors are quite spacious, even for regular cab models. This truck was given the Pro Street look with tubs, 15x14 wheels, and 33x19.5 Mickey Thompson Sportsman tires.

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F-150s look great with new, high-tech 17-20 inch wheels, but they can also look fantastic with 15-inchers. This 1993 Flareside runs 15x7 and 15x10 Weld wheels wrapped with 225/70R15 (front) and 285/70R15 (rear) BFGoodrich Radial T/A tires. The tall aspect ratio tires fill the wheelwell nicely, thanks to a 5/7 drop. Dropped I-beams and shorter coil springs were used in front, and a flip kit was used in back.

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In 1992, there was a mild facelift to the F-150. The Flareside box was brought back after a four-year hiatus. This flamed black beauty uses dropped I-beams and airbags in front and a flip kit, a C-notch, and airbags in the rear. The wheels are 17x8 and 17x9.5 on P255/40ZR17 and P275/40ZR17 tires.